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0000908255FALSE00009082552024-10-312024-10-310000908255us-gaap:CommonStockMember2024-10-312024-10-310000908255bwa:SeniorNotesDueMay2031Memberus-gaap:SeniorNotesMember2024-10-312024-10-31

UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington D.C. 20549
FORM 8-K
CURRENT REPORT

Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

Date of Report (Date of earliest event reported): October 31, 2024

BORGWARNER INC.
________________________________________________
(Exact name of registrant as specified in its charter)
Delaware 1-12162 13-3404508
State or other jurisdiction of Commission File No. (I.R.S. Employer
Incorporation or organization   Identification No.)
3850 Hamlin Road,  Auburn Hills, Michigan   48326
(Address of principal executive offices)   (Zip Code)
Registrant’s telephone number, including area code: (248) 754-9200

(Former name or former address, if changed since last report)

Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy the filing obligation of the registrant under any of the following provisions:
o Written communications pursuant to Rule 425 under the Securities Act (17 CFR 230.425)
o Soliciting material pursuant to Rule 14a-12 under the Exchange Act (17 CFR 240.14a-12)
o Pre-commencement communications pursuant to Rule 14d-2(b) under the Exchange Act (17 CFR 240.14d-2(b))
o Pre-commencement communications pursuant to Rule 13e-4(c) under the Exchange Act (17 CFR 240.13e-4(c))
Title of each class Trading Symbol(s) Name of each exchange on which registered
Common Stock, par value $0.01 per share BWA New York Stock Exchange
1.00% Senior Notes due 2031 BWA31 New York Stock Exchange
Indicate by check mark whether the registrant is an emerging growth company as defined in Rule 405 of the Securities Act of 1933 (§230.405 of this chapter) or Rule 12b-2 of the Securities Exchange Act of 1934 (§240.12b-2 of this chapter).
Emerging growth company o  




Item 2.02. Results of Operations and Financial Condition

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. o On October 31, 2024, BorgWarner Inc. (the “Company”) issued a press release announcing its financial results for the quarter and nine months ended September 30, 2024. Effective July 1, 2024, the Company implemented a new business unit and management structure. The Company now reports its results in the following four reportable segments: Turbos & Thermal Technologies, Drivetrain & Morse Systems, PowerDrive Systems (formerly ePropulsion) and Battery & Charging Systems. The reportable segment disclosures have been updated accordingly which included recasting prior period information for the new reporting structure. The press release includes such recast information for the quarters within the six months ended June 30, 2024 and the quarters within the year ended December 31, 2023. A copy of the press release is attached hereto as Exhibit 99.1 and is incorporated herein by reference. The earnings call presentation to which the attached press release refers is available at https://www.borgwarner.com/investors, but it is not incorporated herein by reference.

The information contained in this Item 2.02 of this Current Report on Form 8-K, including Exhibit 99.1, is being furnished and shall not be deemed to be “filed” for the purpose of the Securities Exchange Act of 1934, as amended, nor shall it be deemed incorporated by reference in any filing under the Exchange Act or the Securities Act of 1933, as amended, regardless of any general incorporation language in any such filings.

Item 9.01. Financial Statements and Exhibits

(d)     Exhibits. The following exhibits are being furnished as part of this Report.
Exhibit
Number
Description
99.1
104.1 The cover page from this Current Report on Form 8-K, formatted as Inline XBRL





SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned hereunto duly authorized.
BorgWarner Inc.
Date: October 31, 2024
By: /s/ Tonit M. Calaway
Name: Tonit M. Calaway
Title: Executive Vice President and Secretary


EX-99.1 2 a20240930ex991pressrelease.htm EX-99.1 Document
Exhibit 99.1
Immediate Release
Contact: Patrick Nolan
248.754.0884

BorgWarner Reports Third Quarter 2024 Results
Increases Full-Year Adjusted Operating Margin and EPS Guidance
Completes $400 Million Share Repurchase Plan

Auburn Hills, Michigan, October 31, 2024 – BorgWarner Inc. (NYSE: BWA) today reported third quarter results.

Third Quarter and 2024 Guidance Update
•BorgWarner achieved an adjusted operating margin of 10.1% during the third quarter, which equated to a U.S. GAAP operating margin of 7.8%. The Company also generated net cash provided by operating activities of $356 million or $201 million in free cash flow, despite a 5.6% decline in the Company’s weighted light and commercial vehicle markets.
•The Company increased the midpoint of its full year adjusted operating margin guidance by 20 basis points and adjusted earnings per share guidance by approximately $0.18 or 4% per diluted share. This increase is being driven by strong third quarter operational performance, continued cost controls, a lower effective tax rate, and the Company’s third quarter share repurchases. The Company reduced its full year mid-point net sales guidance by $150 million primarily due to a lower market production outlook.
•BorgWarner completed the repurchase of $300 million of the Company’s outstanding shares during the third quarter. BorgWarner has now repurchased $400 million of its outstanding shares during 2024.

New Business Update
The Company secured multiple new business awards that are expected to support its future long-term profitable growth including:
•Two transfer case awards with a major North American OEM for their next generation full-size pickup trucks. This business is expected to launch in 2027 and 2028.
•Three high-voltage coolant heater awards with a Chinese electric vehicle OEM, a Korean OEM and a Japanese OEM. This business is expected to launch in 2025, 2025 and 2028, respectively.
•A General Motors turbocharger award for use on their Corvette ZR1 sports car platform. This is expected to be the largest passenger car twin turbochargers on the market.

Third Quarter Highlights (continuing operations basis):
•U.S. GAAP net sales of $3,449 million, a decrease of approximately 5% compared with third quarter 2023.
◦Excluding the impact of foreign currencies and the impact of net M&A, organic sales declined 5.1% compared with third quarter 2023.
•U.S. GAAP net earnings of $1.08 per diluted share.
1


◦Excluding $(0.01) of net gains per diluted share related to non-comparable items (detailed in the table below), adjusted net earnings were $1.09 per diluted share.
•U.S. GAAP operating income of $270 million, or 7.8% of net sales.
◦ Excluding $80 million of pretax expenses related to non-comparable items, adjusted operating income was $350 million, or 10.1% of net sales.
•Net cash provided by operating activities of $356 million.
◦ Free cash flow of $201 million.
Financial Results (continuing operations basis):
The Company believes the following table is useful in highlighting non-comparable items that impacted its U.S. GAAP net earnings per diluted share. The non-comparable items presented below are calculated after tax using the corresponding effective tax rate discrete to each item and the weighted average number of diluted shares for the periods presented. The Company defines adjusted earnings per diluted share as earnings per diluted share adjusted to eliminate the impact of restructuring expense, merger, acquisition and divestiture expense, other net expenses, discontinued operations, other gains and losses not reflective of the Company’s ongoing operations, and related tax effects.
Three Months Ended September 30, Nine Months Ended September 30,
2024 2023 2024 2023
Earnings per diluted share $ 1.08  $ 0.37  $ 3.40  $ 2.06 
Non-comparable items:
Restructuring expense 0.07  0.17  0.21  0.21 
Accelerated depreciation 0.10  —  0.13  0.01 
Commercial contract settlement 0.02  —  0.06  — 
Adjustments associated with Spin-Off related balances 0.01  —  0.06  — 
Loss (gain) on sale of businesses 0.03  —  0.02  (0.02)
Collective bargaining agreement ratification bonus 0.01  —  0.01  — 
Gain on debt extinguishment (0.01) (0.09) (0.01) (0.09)
Merger and acquisition expense, net (0.02) 0.01  —  0.07 
Asset impairment and lease modification —  —  —  0.03 
Gain on sale of assets —  (0.03) —  (0.04)
Unrealized and realized (gain) loss on equity and debt securities (0.01) 0.32  —  0.55 
Corporate synergy from Spin-Off —  —  —  0.03 
Tax adjustments (0.23) 0.18  (0.65) — 
Other non-comparable items 0.04  0.05  0.07  0.03 
Adjusted earnings per diluted share $ 1.09  $ 0.98  $ 3.30  $ 2.84 

Net sales were $3,449 million for the third quarter 2024, a decrease of approximately 5% compared with the third quarter 2023, primarily due to declining market production volumes. Net earnings for the third quarter 2024 were $242 million, or $1.08 per diluted share, compared with net earnings of $87 million, or $0.37 per diluted share for the third quarter 2023. Adjusted net earnings per diluted share for the third quarter 2024 were $1.09, up from adjusted net earnings per diluted share of $0.98 for the third quarter 2023. Adjusted net earnings for the third quarter 2024 excluded net non-comparable items of $(0.01) per diluted share, while adjusted net earnings for the third quarter 2023 excluded net non-comparable items of $(0.61) per diluted share.
2


These items are listed in the table above, which is provided by the Company for comparison with other results and the most directly comparable U.S. GAAP measures. The increase in adjusted net earnings per diluted share was primarily due to strong operational performance, continued cost controls, customer recoveries, a lower effective tax rate, and the Company’s share repurchases.

Full Year 2024 Guidance: The Company has updated full year sales, margin, and EPS guidance. Net sales for 2024 are expected to be in the range of $14.0 billion to $14.2 billion, compared to the Company’s prior guidance of $14.1 billion to $14.4 billion and 2023 sales of approximately $14.2 billion. The Company expects its weighted light and commercial vehicle markets to be in the range of down 3.5% to down 3% year-over-year in 2024, a decrease from the Company’s prior guidance of down 3% to down 2%. The Company’s sales guidance implies a year-over-year decrease in organic sales of approximately (1.5)% to flat, or estimated outgrowth above market production of approximately 200 to 300 basis points. The Company expects its 2024 eProduct sales to be approximately $2.4 billion, up from approximately $2.0 billion in 2023. Foreign currencies are expected to result in a year-over-year decrease in sales of approximately $20 million primarily due to strengthening of the Euro, offset by the weakening of the Korean Won and Chinese Renminbi against the U.S. dollar. The acquisitions of SSE and the Electric Hybrid Systems business segment of Eldor Corporation are expected to increase year-over-year sales by approximately $30 million.

Operating margin for the full year is expected to be in the range of 8.1% to 8.2%. Excluding the impact of non-comparable items, adjusted operating margin is expected to be in the range of 9.8% to 10.0%, up from the Company’s prior guidance of 9.6% to 9.8%. Net earnings are expected to be within a range of $4.17 to $4.28 per diluted share. Excluding the impact of non-comparable items, adjusted net earnings are expected to be in the range of $4.15 to $4.30 per diluted share, up from the Company’s prior guidance of $3.95 to $4.15 per diluted share. Full-year operating cash flow is expected to be in the range of $1,325 million to $1,375 million, while free cash flow is expected to be in the range of $475 million to $575 million.

At 9:30 a.m. ET today, a brief conference call concerning third quarter 2024 results and guidance will be webcast at: https://www.borgwarner.com/investors. Additionally, an earnings call presentation will be available at https://www.borgwarner.com/investors.

For more than 130 years, BorgWarner Inc. (NYSE: BWA) has been a transformative global product leader bringing successful mobility innovation to market. Today, we’re accelerating the world’s transition to eMobility -- to help build a cleaner, healthier, safer future for all.

# # #

Forward Looking Statements: This release may contain forward-looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management’s current outlook, expectations, estimates and projections. Words such as “anticipates,” “believes,” “continues,” “could,” “designed,” “effect,” “estimates,” “evaluates,” “expects,” “forecasts,” “goal,” “guidance,” “initiative,” “intends,” “may,” “outlook,” “plans,” “potential,” “predicts,” “project,” “pursue,” “seek,” “should ,” “target,” “when,” “will,” “would,” and variations of such words and similar expressions are intended to identify such forward-looking statements.
3


Further, all statements, other than statements of historical fact, contained or incorporated by reference in this release that we expect or anticipate will or may occur in the future regarding our financial position, business strategy and measures to implement that strategy, including changes to operations, competitive strengths, goals, expansion and growth of our business and operations, plans, references to future success and other such matters, are forward-looking statements. Accounting estimates, such as those described under the heading “Critical Accounting Policies and Estimates” in Item 7 of our most recently filed Annual Report on Form 10-K (“Form 10-K”), are inherently forward-looking. All forward-looking statements are based on assumptions and analyses made by us in light of our experience and our perception of historical trends, current conditions and expected future developments, as well as other factors we believe are appropriate under the circumstances. Forward-looking statements are not guarantees of performance, and the Company’s actual results may differ materially from those expressed, projected or implied in or by the forward-looking statements.

You should not place undue reliance on these forward-looking statements, which speak only as of the date of this release. Forward-looking statements are subject to risks and uncertainties, many of which are difficult to predict and generally beyond our control, that could cause actual results to differ materially from those expressed, projected or implied in or by the forward-looking statements. These risks and uncertainties, among others, include: supply disruptions impacting us or our customers, commodity availability and pricing, and an inability to achieve expected levels of recoverability in commercial negotiations with customers concerning these costs; competitive challenges from existing and new competitors, including original equipment manufacturer (“OEM”) customers; the challenges associated with rapidly changing technologies, particularly as they relate to electric vehicles, and our ability to innovate in response; the difficulty in forecasting demand for electric vehicles and our electric vehicles revenue growth; potential disruptions in the global economy caused by wars or other geopolitical conflicts; the ability to identify targets and consummate acquisitions on acceptable terms; failure to realize the expected benefits of acquisitions on a timely basis; the possibility that our 2023 tax-free spin-off of our former Fuel Systems and Aftermarket segments into a separate publicly traded company will not achieve its intended benefits; the failure to promptly and effectively integrate acquired businesses; the potential for unknown or inestimable liabilities relating to the acquired businesses; our dependence on automotive and truck production, which is highly cyclical and subject to disruptions; our reliance on major OEM customers; impacts of any future strikes involving any of our OEM customers and any actions such OEM customers take in response; fluctuations in interest rates and foreign currency exchange rates; our dependence on information systems; the uncertainty of the global economic environment; the outcome of existing or any future legal proceedings, including litigation with respect to various claims, or governmental investigations, including related litigation; future changes in laws and regulations, including, by way of example, taxes and tariffs, in the countries in which we operate; impacts from any potential future acquisition or disposition transactions; and the other risks noted in reports that we file with the Securities and Exchange Commission, including Item 1A, “Risk Factors” in our most recently filed Form 10-K and/or Quarterly Report on Form 10-Q. We do not undertake any obligation to update or announce publicly any updates to or revisions to any of the forward-looking statements in this release to reflect any change in our expectations or any change in events, conditions, circumstances, or assumptions underlying the statements.
4


BorgWarner Inc.
Condensed Consolidated Statements of Operations (Unaudited)
(in millions, except per share amounts)
Three Months Ended September 30, Nine Months Ended September 30,
2024 2023 2024 2023
Net sales $ 3,449  $ 3,622  $ 10,647  $ 10,676 
Cost of sales 2,813  2,970  8,682  8,767 
Gross profit 636  652  1,965  1,909 
Gross margin 18.4  % 18.0  % 18.5  % 17.9  %
Selling, general and administrative expenses 340  330  1,010  963 
Restructuring expense 21  56  65  68 
Other operating expense (income), net (6) 28  (1)
Operating income 270  272  862  879 
Equity in affiliates’ earnings, net of tax (6) (10) (23) (23)
Unrealized and realized (gain) loss on equity and debt securities (2) 60  —  129 
Interest expense (income), net (19) 17 
Other postretirement expense 10 
Earnings from continuing operations before income taxes and noncontrolling interest 270  238  858  762 
Provision for income taxes 13  133  44  230 
Net earnings from continuing operations 257  105  814  532 
Net loss from discontinued operations (8) (37) (27) (12)
Net earnings 249  68  787  520 
Net earnings from continuing operations attributable to noncontrolling interest 15  18  44  49 
Net earnings attributable to BorgWarner Inc.  $ 234  $ 50  $ 743  $ 471 
Amounts attributable to BorgWarner Inc.:
Net earnings from continuing operations $ 242  $ 87  $ 770  $ 483 
Net loss from discontinued operations (8) (37) (27) (12)
Net earnings attributable to BorgWarner Inc. $ 234  $ 50  $ 743  $ 471 
Earnings per share from continuing operations — basic $ 1.08  $ 0.37  $ 3.41  $ 2.07 
Loss per share from discontinued operations — basic (0.04) (0.16) (0.12) (0.05)
Earnings per share attributable to BorgWarner Inc. — basic $ 1.04  $ 0.21  $ 3.29  $ 2.02 
Earnings per share from continuing operations — diluted $ 1.08  $ 0.37  $ 3.40  $ 2.06 
Loss per share from discontinued operations — diluted (0.04) (0.16) (0.12) (0.05)
Earnings per share attributable to BorgWarner Inc. — diluted $ 1.04  $ 0.21  $ 3.28  $ 2.01 
Weighted average shares outstanding:
Basic 223.1  233.4  225.7  233.2 
Diluted 224.5  235.3  226.8  234.6 
5


BorgWarner Inc.
Net Sales by Reportable Segment (Unaudited)*
(in millions)
Three Months Ended September 30, Nine Months Ended September 30,
2024 2023 2024 2023
Turbos & Thermal Technologies $ 1,386  $ 1,474  $ 4,475  $ 4,570 
Drivetrain & Morse Systems 1,365  1,449  4,226  4,146 
PowerDrive Systems 512  571  1,412  1,624 
Battery & Charging Systems 197  146  567  395 
Inter-segment eliminations (11) (18) (33) (59)
Net sales $ 3,449  $ 3,622  $ 10,647  $ 10,676 
Segment Adjusted Operating Income (Loss) (Unaudited)*
(in millions)
Three Months Ended September 30, Nine Months Ended September 30,
2024 2023 2024 2023
Turbos & Thermal Technologies $ 202  $ 214  $ 654  $ 660 
Drivetrain & Morse Systems 251  253  770  700 
PowerDrive Systems (19) (20) (130) (74)
Battery & Charging Systems (8) (26) (33) (76)
Segment Adjusted Operating Income 426  421  1,261  1,210 
Corporate, including stock-based compensation 76  72  196  194 
Restructuring expense 21  56  65  68 
Intangible asset amortization expense 17  17  51  51 
Accelerated depreciation 27  35 
Commercial contract settlement —  —  15  — 
Adjustments associated with Spin-Off related balances —  14  — 
Collective bargaining agreement ratification bonus —  — 
Loss (gain) on sale of businesses —  (5)
Merger and acquisition expense, net (5) —  18 
Asset impairment and lease modification —  —  11 
Gain on sale of assets —  (7) —  (13)
Other non-comparable items 16 
Equity in affiliates’ earnings, net of tax (6) (10) (23) (23)
Unrealized and realized (gain) loss on equity and debt securities (2) 60  —  129 
Interest expense (income), net (19) 17 
Other postretirement expense 10 
Earnings from continuing operations before income taxes and noncontrolling interest $ 270  $ 238  $ 858  $ 762 
____________________________
*
Effective July 1, 2024, the Company implemented a new business unit and management structure designed to further enhance the execution of the Company’s Charging Forward strategy. The Company now reports its results in the following four reportable segments: Turbos & Thermal Technologies, Drivetrain & Morse Systems, PowerDrive Systems (formerly ePropulsion) and Battery & Charging Systems. The reportable segment disclosures have been updated accordingly which included recasting prior period information for the new reporting structure.
6


BorgWarner Inc.
Condensed Consolidated Balance Sheets (Unaudited)
(in millions)
September 30,
2024
December 31,
2023
ASSETS
Cash and cash equivalents $ 2,000  $ 1,534 
Receivables, net 3,215  3,109 
Inventories, net 1,366  1,313 
Prepayments and other current assets 275  261 
Total current assets 6,856  6,217 
Property, plant and equipment, net 3,814  3,783 
Other non-current assets 4,467  4,453 
Total assets $ 15,137  $ 14,453 
LIABILITIES AND EQUITY
Short-term debt $ 398  $ 73 
Accounts payable 2,176  2,546 
Other current liabilities 1,144  1,148 
Total current liabilities 3,718  3,767 
Long-term debt 4,195  3,707 
Other non-current liabilities 872  913 
Total liabilities 8,785  8,387 
Total BorgWarner Inc. stockholders’ equity 6,156  5,828 
Noncontrolling interest 196  238 
Total equity 6,352  6,066 
Total liabilities and equity $ 15,137  $ 14,453 


7


BorgWarner Inc.
Condensed Consolidated Statements of Cash Flows (Unaudited)
(in millions)
Nine Months Ended September 30,
2024 2023
OPERATING ACTIVITIES OF CONTINUING OPERATIONS
Net cash provided by operating activities from continuing operations $ 700  $ 510 
INVESTING ACTIVITIES OF CONTINUING OPERATIONS
Capital expenditures, including tooling outlays (510) (624)
Payments for businesses acquired, net of cash acquired —  (31)
Proceeds from settlement of net investment hedges, net 46  25 
(Payments for) proceeds from investments in equity and debt securities, net (7) 63 
Proceeds from the sale of business, net — 
Proceeds from asset disposals and other, net 29 
Net cash used in investing activities from continuing operations (460) (538)
FINANCING ACTIVITIES OF CONTINUING OPERATIONS
Net increase in notes payable — 
Additions to debt 1,000 
Payments for debt issuance costs (9) (3)
Repayments of debt, including current portion (175) (444)
Payments for purchase of treasury stock (401) — 
Payments for stock-based compensation items (23) (25)
Payments for businesses acquired, net of cash acquired (4) — 
Payments for contingent consideration (1) (23)
Purchase of noncontrolling interest —  (15)
Net distribution from PHINIA —  401 
Dividends paid to BorgWarner stockholders (74) (105)
Dividends paid to noncontrolling stockholders (63) (71)
Net cash provided by (used in) financing activities from continuing operations 250  (278)
CASH FLOWS FROM DISCONTINUED OPERATIONS
Operating activities of discontinued operations (27) (66)
Investing activities of discontinued operations —  (86)
Financing activities of discontinued operations —  84 
Net cash used in discontinued operations (27) (68)
Effect of exchange rate changes on cash (15)
Net increase (decrease) in cash and cash equivalents 466  (389)
Cash and cash equivalents at beginning of year 1,534  1,338 
Cash and cash equivalents at end of period $ 2,000  $ 949 
Less: Cash and cash equivalents of discontinued operations at end of period $ —  $ — 
Cash and cash equivalents of continuing operations at end of period $ 2,000  $ 949 
Supplemental Information (Unaudited)
(in millions)
Nine Months Ended September 30,
2024 2023
Depreciation and tooling amortization $ 444  $ 376 
Intangible asset amortization $ 51  $ 51 

8


Non-GAAP Financial Measures
This press release contains information about BorgWarner’s financial results that is not presented in accordance with accounting principles generally accepted in the United States (“GAAP”). Such non-GAAP financial measures are reconciled to their closest GAAP financial measures below and in the Financial Results table above. The provision of these comparable GAAP financial measures for 2024 is not intended to indicate that BorgWarner is explicitly or implicitly providing projections on those GAAP financial measures, and actual results for such measures are likely to vary from those presented. The reconciliations include all information reasonably available to the Company at the date of this press release and the adjustments that management can reasonably predict.

Management believes that these non-GAAP financial measures are useful to management, investors, and banking institutions in their analysis of the Company's business and operating performance. Management also uses this information for operational planning and decision-making purposes.

Non-GAAP financial measures are not and should not be considered a substitute for any GAAP measure. Additionally, because not all companies use identical calculations, the non-GAAP financial measures as presented by BorgWarner may not be comparable to similarly titled measures reported by other companies.

Adjusted Operating Income and Adjusted Operating Margin
The Company defines adjusted operating income as operating income adjusted to exclude the impact of restructuring expense, merger, acquisition and divestiture expense, intangible asset amortization expense, other net expenses, discontinued operations, and other gains and losses not reflective of the Company’s ongoing operations. Adjusted operating margin is defined as adjusted operating income divided by net sales.

Adjusted Net Earnings
The Company defines adjusted net earnings as net earnings attributable to BorgWarner Inc. adjusted to eliminate the impact of restructuring expense, merger, acquisition and divestiture expense, other net expenses, discontinued operations, and other gains and losses not reflective of the Company’s ongoing operations, and related tax effects. The impact of intangible asset amortization expense will continue to be included in adjusted net earnings.

Adjusted Earnings per Diluted Share
The Company defines adjusted earnings per diluted share as earnings per diluted share adjusted to eliminate the impact of restructuring expense, merger, acquisition and divestiture expense, other net expenses, discontinued operations, other gains and losses not reflective of the Company’s ongoing operations, and related tax effects. The impact of intangible asset amortization expense continues to be included in adjusted earnings per share.

Free Cash Flow
The Company defines free cash flow as net cash provided by operating activities minus capital expenditures and is useful to both management and investors in evaluating the Company’s ability to service and repay its debt.

9


Organic Net Sales Change
The Company defines organic net sales changes as net sales change year-over-year excluding the estimated impact of foreign exchange (FX) and the acquisitions of the smart grid and smart energy businesses of Hubei Surpass Sun Electric and the Electric Hybrid Systems business segment of Eldor Corporation.

Outgrowth
The Company defines outgrowth as organic net sales change versus the year-over-year change in light and commercial vehicle production weighted for the Company’s geographic exposure, as estimated by the Company.

Adjusted Operating Income and Adjusted Operating Margin (Unaudited)
Three Months Ended September 30, Nine Months Ended September 30,
(in millions) 2024 2023 2024 2023
Net sales $ 3,449  $ 3,622  $ 10,647  $ 10,676 
Operating income $ 270  $ 272  $ 862  $ 879 
Operating margin 7.8  % 7.5  % 8.1  % 8.2  %
Non-comparable items:
Restructuring expense $ 21  $ 56  $ 65  $ 68 
Intangible asset amortization expense 17  17  51  51 
Accelerated depreciation 27  35 
Commercial contract settlement —  —  15  — 
Adjustments associated with Spin-Off related balances —  14  — 
Collective bargaining agreement ratification bonus —  — 
Loss (gain) on sale of businesses —  (5)
Merger and acquisition expense, net (5) —  18 
Asset impairment and lease modification —  —  11 
Gain on sale of assets —  (7) —  (13)
Corporate synergy from Spin-Off —  —  —  10 
Other non-comparable items 16 
Adjusted operating income $ 350  $ 349  $ 1,065  $ 1,026 
Adjusted operating margin 10.1  % 9.6  % 10.0  % 9.6  %

Free Cash Flow Reconciliation (Unaudited)
Three Months Ended September 30, Nine Months Ended September 30,
(in millions) 2024 2023 2024 2023
Net cash provided by operating activities from continuing operations $ 356  $ 221  $ 700  $ 510 
Capital expenditures, including tooling outlays (155) (185) (510) (624)
Free cash flow $ 201  $ 36  $ 190  $ (114)


10


Third Quarter 2024 Organic Net Sales Change (Unaudited)
(in millions) Q3 2023 Net Sales FX Acquisition Impact Organic Net Sales Change
Q3 2024 Net Sales
Organic Net Sales Change %
Turbos & Thermal Technologies $ 1,474 $ (1) $ $ (87) $ 1,386 (5.9)%
Drivetrain & Morse Systems 1,449 2 (86) 1,365 (5.9)%
PowerDrive Systems 571 2 9 (70) 512 (12.3)%
Battery & Charging Systems 146 1 50 197 34.2%
Inter-segment eliminations (18) 7 (11) (38.9)%
Net sales $ 3,622 $ 4 $ 9 $ (186) $ 3,449 (5.1)%

Year to Date 2024 Organic Net Sales Change (Unaudited)
(in millions)
Q3 2023 YTD Net Sales
FX Acquisition Impact Organic Net Sales Change
Q3 2024 YTD Net Sales
Organic Net Sales Change %
Turbos & Thermal Technologies $ 4,570 $ (21) $ $ (74) $ 4,475 (1.6)%
Drivetrain & Morse Systems 4,146 (52) 132 4,226 3.2%
PowerDrive Systems 1,624 (17) 21 (216) 1,412 (13.3)%
Battery & Charging Systems 395 5 167 567 42.3%
Inter-segment eliminations (59) 26 (33) (44.1)%
Total $ 10,676 $ (90) $ 26 $ 35 $ 10,647 0.3%

Adjusted Operating Income and Adjusted Operating Margin Guidance Reconciliation (Unaudited)
Full-Year 2024 Guidance
(in millions) Low High
Net sales $ 14,000  $ 14,200 
Operating income 1,128  1,158 
Operating margin 8.1  % 8.2  %
Non-comparable items:
Restructuring expense $ 90  $ 100 
Intangible asset amortization expense 70  70 
Accelerated depreciation 35  35 
Commercial contract settlement 15  15 
Adjustments associated with Spin-Off related balances 14  14 
Collective bargaining agreement ratification bonus
Loss on sale of businesses
Other non-comparable items 16  16 
Adjusted operating income $ 1,375  $ 1,415 
Adjusted operating margin 9.8  % 10.0  %

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Adjusted Earnings Per Diluted Share Guidance Reconciliation (Unaudited)
Full-Year 2024 Guidance
Low High
Earnings per Diluted Share from Continuing Operations $ 4.17  $ 4.28 
Non-comparable items:
Restructuring expense 0.29  0.33 
Accelerated depreciation 0.13  0.13 
Commercial contract settlement 0.06  0.06 
Adjustments associated with Spin-Off related balances 0.06  0.06 
Loss on sale of businesses 0.02  0.02 
Collective bargaining agreement ratification bonus 0.01  0.01 
Gain on debt extinguishment (0.01) (0.01)
Tax adjustments (0.65) (0.65)
Other non-comparable items 0.07  0.07 
Adjusted Earnings per Diluted Share from Continuing Operations $ 4.15  $ 4.30 


Free Cash Flow Guidance Reconciliation (Unaudited)
Full-Year 2024 Guidance
(in millions) Low High
Net cash provided by operating activities $ 1,325 $ 1,375
Capital expenditures, including tooling outlays (850) (800)
Free cash flow $ 475 $ 575


Full Year 2024 Estimated Organic Net Sales Change Guidance and Outgrowth Reconciliation From Continuing Operations (Unaudited)
(in millions) FY 2023 Net Sales FX FY 2024 Acquisition Impact Organic Net Sales Change FY 2024 Net Sales Organic Net Sales Change % LV/CV Weighted Market Outgrowth
Low $ 14,198 $ (20) $ 30 $ (208) $ 14,000 (1.5)% (3.5)% 2.0%
High $ 14,198 $ (20) $ 30 $ (8) $ 14,200 (0.1)% (3.0)% 2.9%


Full Year 2024 Estimated Year-Over-Year Change in Production (Unaudited)
North America Europe China Total
Light vehicle (1.5)% to (0.5)% (5.5)% to (5)% 1% to 1.5% (2.5)% to (2)%
Commercial vehicle ~(4.5)% ~(15)% ~2% ~(2.5)%
BorgWarner-Weighted (2)% to (1)% (7)% to (6.5)% 1 to 1.5% (3.5)% to (3)%

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Recast Reportable Segment Information

Effective July 1, 2024, the Company implemented a new business unit and management structure designed to further enhance the execution of the Company’s Charging Forward strategy. The Company now reports its results in the following four reportable segments: Turbos & Thermal Technologies, Drivetrain & Morse Systems, PowerDrive Systems (formerly ePropulsion) and Battery & Charging Systems. The reportable segment disclosures have been updated accordingly which included recasting prior period information for the new reporting structure. For informational purposes only, in the following tables, the Company has recast the quarterly segment information for fiscal 2024 and 2023 to align with this presentation.

BorgWarner Reportable Segment Information (Unaudited)
2024
(in millions) Three Months Ended March 31, 2024 Three Months Ended June 30, 2024
Revenue
Turbos & Thermal Technologies $ 1,574  $ 1,515 
Drivetrain & Morse Systems 1,419  1,442 
PowerDrive Systems 436  464 
Battery & Charging Systems 177  193 
Inter-segment eliminations (11) (11)
Net Sales $ 3,595  $ 3,603 
Cost of sales 2,951  2,918 
Gross Profit 644  685 
Gross Margin 17.9  % 19.0  %
Selling, general and administrative expenses 329  341 
Restructuring expense 19  25 
Other operating expense, net 22 
Operating income 295  297 
Non-comparable items 44  79 
Adjusted Operating Income (Loss)
Turbos & Thermal Technologies $ 228  $ 224 
Drivetrain & Morse Systems 253  266 
PowerDrive Systems (62) (49)
Battery & Charging Systems (15) (10)
Corporate & Non-Operating (65) (55)
Adjusted Operating Income $ 339  $ 376 

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BorgWarner Reportable Segment Information (Unaudited)
2023
(in millions) Three Months Ended March 31, 2023 Three Months Ended June 30, 2023 Three Months Ended September 30, 2023 Three Months Ended December 31, 2023 Year Ended December 31, 2023
Revenue
Turbos & Thermal Technologies $ 1,541  $ 1,555  $ 1,474  $ 1,442  $ 6,012 
Drivetrain & Morse Systems 1,266  1,431  1,449  1,403  5,549 
PowerDrive Systems 487  566  571  542  2,166 
Battery & Charging Systems 110  139  146  151  546 
Inter-segment eliminations (21) (20) (18) (16) (75)
Net Sales $ 3,383  $ 3,671  $ 3,622  $ 3,522  $ 14,198 
Cost of sales 2,806  2,991  2,970  2,863  11,630 
Gross Profit 577  680  652  659  2,568 
Gross Margin 17.1  % 18.5  % 18.0  % 18.7  % 18.1  %
Selling, general and administrative expenses 299  334  330  353  1,316 
Restructuring expense 56  11  79 
Other operating expense (income), net (6) 14  13 
Operating income 274  333  272  281  1,160 
Non-comparable items 31  39  77  51  198 
Adjusted Operating Income (Loss)
Turbos & Thermal Technologies $ 218  $ 228  $ 214  $ 214  $ 874 
Drivetrain & Morse Systems 201  246  253  258  958 
PowerDrive Systems (35) (19) (20) (16) (90)
Battery & Charging Systems (23) (27) (26) (40) (116)
Corporate & Non-Operating (56) (56) (72) (84) (268)
Adjusted Operating Income $ 305  $ 372  $ 349  $ 332  $ 1,358 
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